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Foundry

In the new manufacturing facilities, Irle Kay Jay Rolls Pvt Ltd, formed with our German Partners, we produce mill rolls for various industries with highest quality standards.

The melting foundry has 2 melting furnace, so that we can produce a roll of maximum 7.5 Tons.  We have the latest & computerised laboratory equipment to regularly control the alloys and mixture of the molten metal during the melting process.   The reference alloy is passed on to the furnaces as a target specification. The mixture specification contains the necessary raw-materials such as scrap, circulation material, alloys etc., which are needed to achieve a specified alloy.

We produce rolls using the centrifugal casting process.  The casting machines are designed & produced by our German Partners.  With all computerized controls, we can check all critical parameters of the casting machine while casting of the rolls.

The foundry is also responsible for the annealing of the work-pieces to reduce the material tension and to carry out the thermal material treatment. Due to the specific requirements the foundry works in three shifts.

Melting Facilities: 2 electric melting furnace (induction furnaces), to produce a roll of up to 7.5 Tons.
Testing Facilities: Modern and computerized laboratory equipments for in-process quality controls.
Casting Facilities: Horizontal Centrifugal Casting Machines to produce a roll of maximum 1200 mm diameter
Heat Treatment Facilities: Our foundry is capable of heat treatment of the rolls (if required), up to 450°C.